Dane.Kouttron

Imaging Balloon of Science

Design and Hardware Development Pictures Images From Craft Images From Ground Who Built It & Conclusion

Creating a near-space imaging vehicle in under 30 hours (aka a beer cooler, that ran linux)


What? 
Seeing the curvature of the earth from the eyes of your own machine, is awesome. Myself and a group of friends sought out to build an imaging balloon for cheap, in the course of 1 weekend, and to document our findings for subsequent launches and for the Internet. I wanted to do this, made some phone calls, motivated some folks and did a bunch of leg-work. The results speak for themselves
Teaser Images
Design:
Step Description Image / Media
1.  Getting Hardware The hardware for this project is listed below, in the Hardware section.
2. Laying Out a Plan Before starting this project our team of folks setup a wiki for developing ideas and posting links
its here:
http://skynet.andrewtamoney.com/doku.php

2.
Organizing Smart Folks
The wiki was a wonderful way to 'get things on paper' so-to-speak.
Next a giant train of emails coordinated cars, resources and recipts. we departed for RPI (Troy NY) on a Saturday morning, and returned Sunday Night. the balloon was recovered later that week in VT. 
3. Planning for Disaster There are a bunch of 'if this fails we have this' systems on this balloon.
The GPS was powered initially by the USB hub power, however in the case that the main battery failed, a 9v cell and regulator stepped in to bang out the morse code for positioning.
4. Fuel As a note, if you plan on doing something similar, humans require food to operate. Purchase it in advance. we somehow burned through 4L of mountain dew in the first 12 hours

Hardware:
Component Purpose Cost Image
CPU X86 Athena board,

4/600mhz cpu. 10W power consumption. more com ports than anyone could ever possibly need.
plenty of GPIO and ADC's
http://www.diamondsystems.ch/products/athena

Gracefully donated from DEKA research.
free

CAMERA craigslist'd older 3mega pixel camera (cannon) 20 USD
DC-DC Converter 2 cheap 5v cigarette adapter cell phone charger (12V->5v) paralleled for current capacity > 2A 20 USD
Maxstream 2.4ghz transciever 9600 baud modem used for compressed photo down-link
link
(images from cameras were compressed using Gphoto on the x86 cpu, and streamed down the 2.4 ghz link to the tracking vehicle

We initially contemplated building rf hardware and determined that the data rate and range required for our application was well outside the range that we were capable of.
80 USD
433mhz transmitter
(radtronix)
transmitter pumped out slow morse code pattern detailing gps coordinates. morse code was generated by a microchip pic, using some interrupts and a simple lookup table  free from lab
USB HUB cheap radio shack mini usb hub (had to make it non-self powered) 18 USD
GPS PUCK USB GPS purchased from geeks.com 3 years ago. very cheap 15 USD
PIC 18F series micro controller used for relaying gps data / converting NMEA to morse Free from lab
1980's Weather Balloon Ebay'd weather balloon 12 USD
Giant 300cubic ft tank of Helum Rented Via Airgas, used MIT ID for Discount. Thanks media lab!
(Temp employment @ media lab = discount)
120 USD

Super Basic System Overview:
CPU instructs camera to take pictures over usb using gphoto. images stored on camera, and passed over usb to the cpu. CPU compresses images and sends over ppp link (2.4ghz), so low res images could be retrieved in case the vehicle wasnt recovered.

GPS is also fed into CPU (via usb) and inserted into the ppp transmission. We connected to the ic on the USB GPS to retrieve serial (3.3v ttl) and used an external micro controller (micochip) to interpret the NMEA, and convert to morse code. Morse code position data was relayed down using a radtronix 433mhz transmitter. Ham radio call sign info was also included in transmission

The Microcontroller, camera and cpu were powered by seperate energy storage systems, in case of individual system failure.



Continue to Development Pictures (or just click a link below)


Design and Hardware Development Pictures Images From Craft Images From Ground Who Built It & Conclusion

Dane.Kouttron
Rensselaer Polytechnic Institute 
Electrical & Electrical Power
631.978.1650